Automatic control system for grader TG63

grader TG63

CHCNAV TG63 automatic 3D leveling system for motor graders improves the quality of work performed, simplifies control and increases speed. A high-precision dual-antenna GNSS system along with a two-axis inertial sensor with a data update rate of 100 Hz, combined with GR-Tech technology, provide high-quality 3D positioning and heading for control of the blade along the longitudinal and transverse slope, as well as height adjustment. The system controls the blade in real time in accordance with the loaded project, allowing it to achieve the specified accuracy in less time, reducing the number of passes of the profiled surface and eliminating the need to involve a surveyor to check elevations.

Description

grader TG63 in Uzbekistan, Tashkent

The 10-inch panel allows you to display all the necessary information on one screen. GradeNav software offers a simple yet powerful tool for all your precision grading needs. Project information, cut/fill information, and design surface are displayed on the screen. For added safety, you can connect an optional rearview camera.

Excellent performance with high-speed dual-antenna GNSS+INS positioning system with inertial sensor grader TG63

CHCNAV GR-Tech technology combines GNSS and inertial sensors to achieve blade positioning accuracy of ±2 cm relative to machine position. The GNSS receiver supports GLONASS, BeiDou, GPS and Galileo systems. By default, the MC201 receiver has GSM and VHF modems available for operation via any of the correction transmission channels.

Highly sensitive hydraulic distributor with multiple safety valves sets the blade with precision, ensuring that excavation precision requirements are met and only the required amount of material is moved.

Increased durability in construction conditions grader TG63

The TG63 industrial structure is designed to withstand the harsh conditions of road construction. All components are protected from dust and moisture, vibration, the touch screen has an anti-reflective coating, and a reliable distributor ensures long-term operation.
The TG63 motor grader system makes projects quick and complete with fewer machines on site for a quick return on investment.

Full control in the hands of the driver grader TG63

Work safety always comes first. The operator can always quickly switch the operating mode from automatic to manual using the included switches, located at hand in the cab.

GradeNav software can be trained in a daygrader TG63

GradeNav software installed on a 10-inch color panel running Android OS provides maximum information on one screen

The program supports the import of DXF files, including surfaces, slopes, TIN models, curves, to manage all surface alignment operations according to project requirements. GradeNav is intuitive to help complete projects quickly, even for novice machinists.

Customizable user configurations can be used to define on-site operating parameters and simplify the operator’s work.

An automatic control system for a grader like the TG63 typically involves a combination of hardware and software components designed to automate and enhance the grading process. Here are the key elements you might find in an automatic control system for a grader like the TG63:

  1. GPS/GNSS Receiver: The automatic control system often integrates a high-precision GPS (Global Positioning System) or GNSS (Global Navigation Satellite System) receiver to provide accurate positioning data for the grader. This allows the system to determine the grader’s location with centimeter-level accuracy, essential for precise grading operations.
  2. Inertial Measurement Unit (IMU) grader TG63: An IMU may be included to measure the grader’s orientation, acceleration, and angular velocity. This data is used to calculate the grader’s precise position, heading, and tilt angles, which are critical for maintaining grading accuracy on uneven terrain.
  3. Control Box/Display Unit grader TG63: The control system typically includes a control box or display unit installed in the grader’s cab. This unit serves as the interface for the operator to interact with the automatic control system, providing visual feedback and control options for setting grading parameters and monitoring grading progress.
  4. Software Algorithms grader TG63: The automatic control system relies on sophisticated software algorithms to analyze positioning and sensor data in real-time and generate control commands for the grader’s hydraulic systems. These algorithms calculate the required blade position, angle, and elevation adjustments to achieve the desired grade profile.
  5. Hydraulic Actuators grader TG63: The control system interfaces with the grader’s hydraulic systems to adjust the blade’s position, angle, and elevation automatically. Hydraulic actuators are used to control blade tilt, lift, and side-shift functions based on the commands generated by the control system.
  6. Automatic Blade Control: The automatic control system continuously monitors the grader’s position and grade performance relative to the target grade profile. It automatically adjusts the blade’s position and angle to maintain the desired grade, reducing the need for manual corrections by the operator.
  7. Grade Control Sensors: Grade control sensors may be installed on the grader’s blade or chassis to provide real-time feedback on the grade elevation and slope. These sensors measure the distance between the blade and the ground surface, allowing the control system to make precise adjustments to achieve the target grade.
  8. Integration with Design Data: The automatic control system can be integrated with design data from digital terrain models (DTMs) or 3D design files. This allows the system to compare the current grade profile with the target grade profile and automatically adjust the grader’s blade to match the design specifications.
  9. Safety Features: The automatic control system may incorporate safety features such as collision avoidance sensors, overload protection, and emergency stop controls to ensure safe operation and prevent accidents during grading operations.

Overall, an automatic control system for a grader like the TG63 offers enhanced grading accuracy, efficiency, and productivity by automating blade control and minimizing the need for manual adjustments by the operator. It enables precise grading operations even on complex terrain and helps achieve consistent and uniform grade profiles.

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